FANUC Robodrill – Control & Machine Overview!

FANUC Robodrill Overview

Fanuc RoboDrill has it all! Robots. Blazin’ fast rigid tapping, tool changes, and rapid speeds. 40,000 page stacks of manuals. In this video, we’ll share our Robodrill + LR Mate 200 Robot Arm Production Cell experience. We’ll cover the machine specs, the 31i – Model B5 control, teaming up with Ready Robotics, Inc. who provided a user friendly, touch-screen interface, retrofit controls, rigid tapping, tool changes, coolant system, things to consider before buying this machine, and more!

Control Overview

Let’s take a quick look at the FANUC control to get you up and running on your machine!

The FANUC control can be tricky for new users, but thanks to some help from a few FANUC friends this should hopefully get you headed in the right direction making parts! Here we’re using a FANUC α-D14MiB5, but this walkthrough should be a solid guide for any CNC machine running FANUC control.

Custom Post

Haimer Tip Presetter

<a href=”https://nyccnc.com/membership-account/membership-levels/” target=”_blank” rel=”noopener noreferrer”>This download is only available to our NYC CNC Pro members. Click here to learn more about what this membership has to offer and join now!</a>

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/**
Copyright (C) 2012-2019 by Autodesk, Inc.
All rights reserved.

Fanuc Robodrill post processor configuration.

$Revision: 42473 905303e8374380273c82d214b32b7e80091ba92e $
$Date: 2019-09-04 07:46:02 $

FORKID {2733B062-3BBF-4ED4-A43A-5D86979C354E}
*/


description = "Robodrill";
vendor = "Fanuc";
vendorUrl = "http://www.fanuc.com";
legal = "Copyright (C) 2012-2019 by Autodesk, Inc.";
certificationLevel = 2;
minimumRevision = 40783;

longDescription = "Generic post for Fanuc Robodrill like the Alpha D21SiA5, D21MiA5, and D21LiA5.";

extension = "nc";
programNameIsInteger = true;
setCodePage("ascii");

capabilities = CAPABILITY_MILLING;
tolerance = spatial(0.002, MM);

minimumChordLength = spatial(0.25, MM);
minimumCircularRadius = spatial(0.01, MM);
maximumCircularRadius = spatial(1000, MM);
minimumCircularSweep = toRad(0.01);
maximumCircularSweep = toRad(180);
allowHelicalMoves = true;
allowedCircularPlanes = undefined; // allow any circular motion

// user-defined properties
properties = {
fanDwell: true, //Dwell to drain spindle coolant for chip fan -EER 1-28-20
fanDwellTime: 60, //Fan dwell time in seconds
writeMachine: true, // write machine
writeTools: true, // writes the tools
preloadTool: false, // preloads next tool on tool change if any
washDown: false, //activates Wall Washdown coolant on open and disables on close -EER 1-27-20
showSequenceNumbers: false, // show sequence numbers
sequenceNumberStart: 10, // first sequence number
sequenceNumberIncrement: 5, // increment for sequence numbers
optionalStop: true, // optional stop
o8: false, // specifies 8-digit program number
separateWordsWithSpace: true, // specifies that the words should be separated with a white space
allow3DArcs: false, // specifies that 3D circular arcs are allowed
useRadius: false, // specifies that arcs should be output using the radius (R word) instead of the I, J, and K words
forceIJK: false, // force output of IJK for G2/G3 when not using R word
useParametricFeed: false, // specifies that feed should be output using Q values
showNotes: false, // specifies that operation notes should be output
useSmoothing: false, // specifies if smoothing should be used or not
usePitchForTapping: false, // enable to use pitch instead of feed for the F-word for canned tapping cycles - note that your CNC control must be setup for pitch mode!
useG95: false, // use IPR/MPR instead of IPM/MPM
useG99: false, // turn on to override G98 with G99 // USE WITH CARE AS TOOLPATH WILL HAVE DIFFERENT BEHAVIOR!
fiveAxis: false, // machine has a 5-axis table
useSubroutines: false, // specifies that subroutines per each operation should be generated
useSubroutinePatterns: false, // generates subroutines for patterned operation
useSubroutineCycles: false, // generates subroutines for cycle operations on same holes
useRigidTapping: "yes" // output rigid tapping block
};

// user-defined property definitions
propertyDefinitions = {
fanDwell: {title: "Fan Dwell" , description: "Dwells for a given time to allow spindle cooant to drain before running chip fan.", group: 2, type: "boolean" },
fanDwellTime: {title:"Fan Dwell Time", description:"Fan dwell time in seconds.", group:2, type:"integer"},
writeMachine: {title:"Write machine", description:"Output the machine settings in the header of the code.", group:0, type:"boolean"},
writeTools: {title:"Write tool list", description:"Output a tool list in the header of the code.", group:0, type:"boolean"},
preloadTool: {title:"Preload tool", description:"Preloads the next tool at a tool change (if any).", type:"boolean"},
washDown: {title:"Washdown", description:"Activates Washdown coolant on program open and disables on close.", type:"boolean"},
showSequenceNumbers: {title:"Use sequence numbers", description:"Use sequence numbers for each block of outputted code.", group:1, type:"boolean"},
sequenceNumberStart: {title:"Start sequence number", description:"The number at which to start the sequence numbers.", group:1, type:"integer"},
sequenceNumberIncrement: {title:"Sequence number increment", description:"The amount by which the sequence number is incremented by in each block.", group:1, type:"integer"},
optionalStop: {title:"Optional stop", description:"Outputs optional stop code during when necessary in the code.", type:"boolean"},
o8: {title:"8 Digit program number", description:"Specifies that an 8 digit program number is needed.", type:"boolean"},
separateWordsWithSpace: {title:"Separate words with space", description:"Adds spaces between words if 'yes' is selected.", type:"boolean"},
allow3DArcs: {title:"Allow 3D arcs", description:"Specifies whether 3D circular arcs are allowed.", type:"boolean"},
useRadius: {title:"Radius arcs", description:"If yes is selected, arcs are outputted using radius values rather than IJK.", type:"boolean"},
forceIJK: {title:"Force IJK", description:"Force the output of IJK for G2/G3 when not using R mode.", type:"boolean"},
useParametricFeed: {title:"Parametric feed", description:"Specifies the feed value that should be output using a Q value.", type:"boolean"},
showNotes: {title:"Show notes", description:"Writes operation notes as comments in the outputted code.", type:"boolean"},
useSmoothing: {title:"Use smoothing", description:"Specifies if smoothing should be used or not.", type:"boolean"},
usePitchForTapping: {title:"Use pitch for tapping", description:"Enables the use of pitch instead of feed for the F-word in canned tapping cycles. Your CNC control must be setup for pitch mode!", type:"boolean"},
useG95: {title:"Use G95", description:"Use IPR/MPR instead of IPM/MPM.", type:"boolean"},
useG99: {title:"Use G99", description:"Enable to override G98 with G99. Use carefully as toolpath will have different behavior!", type:"boolean"},
fiveAxis: {title:"Machine has 5-axis table", description:"Enable to output table positions for C-axis table on an A-axis table.", type:"boolean"},
useSubroutines: {title:"Use subroutines", description:"Specifies that subroutines per each operation should be generated.", type:"boolean"},
useSubroutinePatterns: {title:"Use subroutine patterns", description:"Generates subroutines for patterned operation.", type:"boolean"},
useSubroutineCycles: {title: "Use subroutine cycles", description: "Generates subroutines for cycle operations on same holes.", type: "boolean"},
useRigidTapping: {
title: "Use rigid tapping",
description: "Select 'Yes' to enable, 'No' to disable, or 'Without spindle direction' to enable rigid tapping without outputting the spindle direction block.",
type: "enum",
values:[
{title:"Yes", id:"yes"},
{title:"No", id:"no"},
{title:"Without spindle direction", id:"without"}
]
}
};

var singleLineCoolant = false; // specifies to output multiple coolant codes in one line rather than in separate lines
// samples:
// {id: COOLANT_THROUGH_TOOL, on: 88, off: 89}
// {id: COOLANT_THROUGH_TOOL, on: [8, 88], off: [9, 89]}
var coolants = [
{id: COOLANT_FLOOD, on: 8},
{id: COOLANT_MIST},
{id: COOLANT_THROUGH_TOOL, on: 88, off: 89},
{id: COOLANT_AIR},
{id: COOLANT_AIR_THROUGH_TOOL},
{id: COOLANT_SUCTION},
{id: COOLANT_FLOOD_MIST},
{id: COOLANT_FLOOD_THROUGH_TOOL, on: [8, 88], off: [9, 89]},
{id: COOLANT_OFF, off: 9}
];

var permittedCommentChars = " ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789.,=_-";

var gFormat = createFormat({prefix:"G", width:2, zeropad:true, decimals:1});
var mFormat = createFormat({prefix:"M", width:2, zeropad:true, decimals:1});
var hFormat = createFormat({prefix:"H", width:2, zeropad:true, decimals:1});
var dFormat = createFormat({prefix:"D", width:2, zeropad:true, decimals:1});
var probe100Format = createFormat({decimals:3, zeropad:true, width:3, forceDecimal:true});

var xyzFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true});
var ijkFormat = createFormat({decimals:6, forceDecimal:true}); // unitless
var rFormat = xyzFormat; // radius
var abcFormat = createFormat({decimals:3, forceDecimal:true, scale:DEG});
var feedFormat = createFormat({decimals:(unit == MM ? 0 : 1), forceDecimal:true});
var pitchFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true});
var toolFormat = createFormat({decimals:0});
var rpmFormat = createFormat({decimals:0});
var secFormat = createFormat({decimals:3, forceDecimal:true}); // seconds - range 0.001-99999.999
var milliFormat = createFormat({decimals:0}); // milliseconds // range 1-9999
var taperFormat = createFormat({decimals:1, scale:DEG});
var oFormat = createFormat({width:(4), zeropad:true, decimals:0});
var peckFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true});
// var peckFormat = createFormat({decimals:0, forceDecimal:false, trim:false, width:4, zeropad:true, scale:(unit == MM ? 1000 : 10000)});

var xOutput = createVariable({prefix:"X"}, xyzFormat);
var yOutput = createVariable({prefix:"Y"}, xyzFormat);
var zOutput = createVariable({onchange:function () {retracted = false;}, prefix:"Z"}, xyzFormat);
var aOutput = createVariable({prefix:"A"}, abcFormat);
var bOutput = createVariable({prefix:"B"}, abcFormat);
var cOutput = createVariable({prefix:"C"}, abcFormat);
var feedOutput = createVariable({prefix:"F"}, feedFormat);
var pitchOutput = createVariable({prefix:"F", force:true}, pitchFormat);
var sOutput = createVariable({prefix:"S", force:true}, rpmFormat);
var dOutput = createVariable({}, dFormat);
var peckOutput = createVariable({prefix:"Q", force:true}, peckFormat);

// circular output
var iOutput = createReferenceVariable({prefix:"I"}, xyzFormat);
var jOutput = createReferenceVariable({prefix:"J"}, xyzFormat);
var kOutput = createReferenceVariable({prefix:"K"}, xyzFormat);

var gMotionModal = createModal({}, gFormat); // modal group 1 // G0-G3, ...
var gPlaneModal = createModal({onchange:function () {gMotionModal.reset();}}, gFormat); // modal group 2 // G17-19
var gAbsIncModal = createModal({}, gFormat); // modal group 3 // G90-91
var gFeedModeModal = createModal({}, gFormat); // modal group 5 // G94-95
var gUnitModal = createModal({}, gFormat); // modal group 6 // G20-21
var gCycleModal = createModal({}, gFormat); // modal group 9 // G81, ...
var gRetractModal = createModal({}, gFormat); // modal group 10 // G98-99
var gRotationModal = createModal({}, gFormat); // modal group 16 // G68-G69

// fixed settings
var firstFeedParameter = 500;
var useMultiAxisFeatures = false;
var forceMultiAxisIndexing = false; // force multi-axis indexing for 3D programs
var maximumLineLength = 80; // the maximum number of charaters allowed in a line
var minimumCyclePoints = 5; // minimum number of points in cycle operation to consider for subprogram
var cancelTiltFirst = false; // cancel G68.2 with G69 prior to G54-G59 WCS block
var useABCPrepositioning = false; // position ABC axes prior to G68.2 block

var WARNING_WORK_OFFSET = 0;

var ANGLE_PROBE_NOT_SUPPORTED = 0;
var ANGLE_PROBE_USE_ROTATION = 1;
var ANGLE_PROBE_USE_CAXIS = 2;

var SUB_UNKNOWN = 0;
var SUB_PATTERN = 1;
var SUB_CYCLE = 2;

// collected state
var sequenceNumber;
var currentWorkOffset;
var optionalSection = false;
var forceSpindleSpeed = false;
var activeMovements; // do not use by default
var currentFeedId;
var g68RotationMode = 0;
var angularProbingMode;
var subprograms = [];
var currentPattern = -1;
var firstPattern = false;
var currentSubprogram;
var lastSubprogram;
var definedPatterns = new Array();
var incrementalMode = false;
var saveShowSequenceNumbers;
var cycleSubprogramIsActive = false;
var patternIsActive = false;
var lastOperationComment = "";
var incrementalSubprogram;

/**
Writes the specified block.
*/

function writeBlock() {
var text = formatWords(arguments);
if (!text) {
return;
}
if (properties.showSequenceNumbers) {
if (optionalSection) {
if (text) {
writeWords("/", "N" + sequenceNumber, text);
}
} else {
writeWords2("N" + sequenceNumber, arguments);
}
sequenceNumber += properties.sequenceNumberIncrement;
} else {
if (optionalSection) {
writeWords2("/", arguments);
} else {
writeWords(arguments);
}
}
}

//Allows Manual NC Passthrough -EER 11-12-19
function onPassThrough(text) {
var commands = String(text).split(",");
for (text in commands) {
writeBlock(commands[text]);
}
}

/**
Writes the specified optional block.
*/

function writeOptionalBlock() {
if (properties.showSequenceNumbers) {
var words = formatWords(arguments);
if (words) {
writeWords("/", "N" + sequenceNumber, words);
sequenceNumber += properties.sequenceNumberIncrement;
}
} else {
writeWords2("/", arguments);
}
}

function formatComment(text) {
return "(" + filterText(String(text).toUpperCase(), permittedCommentChars).replace(/[()]/g, "") + ")";
}

/**
Output a comment.
*/

function writeComment(text) {
writeln(formatComment(text));
}

function onOpen() {
if (properties.useRadius) {
maximumCircularSweep = toRad(90); // avoid potential center calculation errors for CNC
}
gRotationModal.format(69); // Default to G69 Rotation Off

if (properties.fiveAxis) { // note: setup your machine here
var aAxis = createAxis({coordinate:0, table:true, axis:[1, 0, 0], range:[-90, 90]});
var cAxis = createAxis({coordinate:2, table:true, axis:[0, 0, 1], cyclic:true});
machineConfiguration = new MachineConfiguration(aAxis, cAxis);

setMachineConfiguration(machineConfiguration);
optimizeMachineAngles2(0); // TCP mode
}

if (!machineConfiguration.isMachineCoordinate(0)) {
aOutput.disable();
}
if (!machineConfiguration.isMachineCoordinate(1)) {
bOutput.disable();
}
if (!machineConfiguration.isMachineCoordinate(2)) {
cOutput.disable();
}

if (!properties.separateWordsWithSpace) {
setWordSeparator("");
}

if (properties.forceIJK) {
iOutput = createReferenceVariable({prefix:"I", force:true}, xyzFormat);
jOutput = createReferenceVariable({prefix:"J", force:true}, xyzFormat);
kOutput = createReferenceVariable({prefix:"K", force:true}, xyzFormat);
}

sequenceNumber = properties.sequenceNumberStart;
writeln("%");

if (programName) {
var programId;
try {
programId = getAsInt(programName);
} catch (e) {
error(localize("Program name must be a number."));
return;
}
if (properties.o8) {
if (!((programId >= 1) && (programId <= 99999999))) { error(localize("Program number is out of range.")); return; } } else { if (!((programId >= 1) && (programId <= 9999))) { error(localize("Program number is out of range.")); return; } } if ((programId >= 8000) && (programId <= 9999)) {
warning(localize("Program number is reserved by tool builder."));
}
oFormat = createFormat({width:(properties.o8 ? 8 : 4), zeropad:true, decimals:0});
if (programComment) {
writeln("O" + oFormat.format(programId) + " (" + filterText(String(programComment).toUpperCase(), permittedCommentChars) + ")");
} else {
writeln("O" + oFormat.format(programId));
}
lastSubprogram = programId;
} else {
error(localize("Program name has not been specified."));
return;
}

// dump machine configuration
var vendor = machineConfiguration.getVendor();
var model = machineConfiguration.getModel();
var description = machineConfiguration.getDescription();

if (properties.writeMachine && (vendor || model || description)) {
writeComment(localize("Machine"));
if (vendor) {
writeComment(" " + localize("vendor") + ": " + vendor);
}
if (model) {
writeComment(" " + localize("model") + ": " + model);
}
if (description) {
writeComment(" " + localize("description") + ": " + description);
}
}

// dump tool information
if (properties.writeTools) {
var zRanges = {};
if (is3D()) {
var numberOfSections = getNumberOfSections();
for (var i = 0; i < numberOfSections; ++i) { var section = getSection(i); var zRange = section.getGlobalZRange(); var tool = section.getTool(); if (zRanges[tool.number]) { zRanges[tool.number].expandToRange(zRange); } else { zRanges[tool.number] = zRange; } } } var tools = getToolTable(); if (tools.getNumberOfTools() > 0) {
for (var i = 0; i < tools.getNumberOfTools(); ++i) { var tool = tools.getTool(i); var comment = "T" + toolFormat.format(tool.number) + " " + "D=" + xyzFormat.format(tool.diameter) + " " + localize("CR") + "=" + xyzFormat.format(tool.cornerRadius); if ((tool.taperAngle > 0) && (tool.taperAngle < Math.PI)) {
comment += " " + localize("TAPER") + "=" + taperFormat.format(tool.taperAngle) + localize("deg");
}
if (zRanges[tool.number]) {
comment += " - " + localize("ZMIN") + "=" + xyzFormat.format(zRanges[tool.number].getMinimum());
}
comment += " - " + getToolTypeName(tool.type);
writeComment(comment);
}
}
}

if (false) {
// check for duplicate tool number
for (var i = 0; i < getNumberOfSections(); ++i) {
var sectioni = getSection(i);
var tooli = sectioni.getTool();
for (var j = i + 1; j < getNumberOfSections(); ++j) { var sectionj = getSection(j); var toolj = sectionj.getTool(); if (tooli.number == toolj.number) { if (xyzFormat.areDifferent(tooli.diameter, toolj.diameter) || xyzFormat.areDifferent(tooli.cornerRadius, toolj.cornerRadius) || abcFormat.areDifferent(tooli.taperAngle, toolj.taperAngle) || (tooli.numberOfFlutes != toolj.numberOfFlutes)) { error( subst( localize("Using the same tool number for different cutter geometry for operation '%1' and '%2'."), sectioni.hasParameter("operation-comment") ? sectioni.getParameter("operation-comment") : ("#" + (i + 1)), sectionj.hasParameter("operation-comment") ? sectionj.getParameter("operation-comment") : ("#" + (j + 1)) ) ); return; } } } } } if ((getNumberOfSections() > 0) && (getSection(0).workOffset == 0)) {
for (var i = 0; i < getNumberOfSections(); ++i) { if (getSection(i).workOffset > 0) {
error(localize("Using multiple work offsets is not possible if the initial work offset is 0."));
return;
}
}
}

// absolute coordinates and feed per min
writeBlock(gAbsIncModal.format(90), gFeedModeModal.format(properties.useG95 ? 95 : 94), gPlaneModal.format(17), gFormat.format(49), gFormat.format(40), gFormat.format(80));

switch (unit) {
case IN:
writeBlock(gUnitModal.format(20));
break;
case MM:
writeBlock(gUnitModal.format(21));
break;
}

if (properties.useG95 && properties.useParametricFeed) {
error(localize("Parametric feed is not supported when using G95."));
return;
}

if (properties.useG95) {
feedFormat = createFormat({decimals:(unit == MM ? 4 : 5), forceDecimal:true});
feedOutput = createVariable({prefix:"F"}, feedFormat);
}

if (properties.washDown) {
writeln("M130"); //activate wall washdown coolant EER 1-27-20
}
}

function onComment(message) {
var comments = String(message).split(";");
for (comment in comments) {
writeComment(comments[comment]);
}
}

/** Force output of X, Y, and Z. */
function forceXYZ() {
xOutput.reset();
yOutput.reset();
zOutput.reset();
}

/** Force output of A, B, and C. */
function forceABC() {
aOutput.reset();
bOutput.reset();
cOutput.reset();
}

function forceFeed() {
currentFeedId = undefined;
feedOutput.reset();
}

/** Force output of X, Y, Z, A, B, C, and F on next output. */
function forceAny() {
forceXYZ();
forceABC();
forceFeed();
}

var lengthCompensationActive = false;
var retracted = false; // specifies that the tool has been retracted to the safe plane

/** Disables length compensation if currently active or if forced. */
function disableLengthCompensation(force) {
if (lengthCompensationActive || force) {
validate(retracted, "Cannot cancel length compensation if the machine is not fully retracted.");
writeBlock(gFormat.format(49));
lengthCompensationActive = false;
}
}

var currentSmoothing = false;

function setSmoothing(mode) {
if (mode == currentSmoothing) {
return false;
}

// 1) Make sure G49 is called before the execution of G05.1 Q1 Rx
// 2) G05.1 Q1 Rx must be engaged BEFORE G43-Tool Length Comp
// 3) AICC and AIAPC need to be turned on and off for each tool
// 4) AICC and AIAPC does not apply to canned drilling cycles
validate(!lengthCompensationActive, "Length compensation is active while trying to update smoothing.");

currentSmoothing = mode;
writeBlock(gFormat.format(5.1), mode ? "Q1" : "Q0");
return true;
}

function FeedContext(id, description, feed) {
this.id = id;
this.description = description;
this.feed = feed;
}

function getFeed(f) {
if (properties.useG95) {
return feedOutput.format(f / spindleSpeed); // use feed value
}
if (activeMovements) {
var feedContext = activeMovements[movement];
if (feedContext != undefined) {
if (!feedFormat.areDifferent(feedContext.feed, f)) {
if (feedContext.id == currentFeedId) {
return ""; // nothing has changed
}
forceFeed();
currentFeedId = feedContext.id;
return "F#" + (firstFeedParameter + feedContext.id);
}
}
currentFeedId = undefined; // force Q feed next time
}
return feedOutput.format(f); // use feed value
}

function initializeActiveFeeds() {
activeMovements = new Array();
var movements = currentSection.getMovements();

var id = 0;
var activeFeeds = new Array();
if (hasParameter("operation:tool_feedCutting")) {
if (movements & ((1 << MOVEMENT_CUTTING) | (1 << MOVEMENT_LINK_TRANSITION) | (1 << MOVEMENT_EXTENDED))) {
var feedContext = new FeedContext(id, localize("Cutting"), getParameter("operation:tool_feedCutting"));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_CUTTING] = feedContext;
activeMovements[MOVEMENT_LINK_TRANSITION] = feedContext;
activeMovements[MOVEMENT_EXTENDED] = feedContext;
}
++id;
if (movements & (1 << MOVEMENT_PREDRILL)) {
feedContext = new FeedContext(id, localize("Predrilling"), getParameter("operation:tool_feedCutting"));
activeMovements[MOVEMENT_PREDRILL] = feedContext;
activeFeeds.push(feedContext);
}
++id;
}

if (hasParameter("operation:finishFeedrate")) {
if (movements & (1 << MOVEMENT_FINISH_CUTTING)) {
var feedContext = new FeedContext(id, localize("Finish"), getParameter("operation:finishFeedrate"));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_FINISH_CUTTING] = feedContext;
}
++id;
} else if (hasParameter("operation:tool_feedCutting")) {
if (movements & (1 << MOVEMENT_FINISH_CUTTING)) {
var feedContext = new FeedContext(id, localize("Finish"), getParameter("operation:tool_feedCutting"));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_FINISH_CUTTING] = feedContext;
}
++id;
}

if (hasParameter("operation:tool_feedEntry")) {
if (movements & (1 << MOVEMENT_LEAD_IN)) {
var feedContext = new FeedContext(id, localize("Entry"), getParameter("operation:tool_feedEntry"));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_LEAD_IN] = feedContext;
}
++id;
}

if (hasParameter("operation:tool_feedExit")) {
if (movements & (1 << MOVEMENT_LEAD_OUT)) {
var feedContext = new FeedContext(id, localize("Exit"), getParameter("operation:tool_feedExit"));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_LEAD_OUT] = feedContext;
}
++id;
}

if (hasParameter("operation:noEngagementFeedrate")) {
if (movements & (1 << MOVEMENT_LINK_DIRECT)) {
var feedContext = new FeedContext(id, localize("Direct"), getParameter("operation:noEngagementFeedrate"));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_LINK_DIRECT] = feedContext;
}
++id;
} else if (hasParameter("operation:tool_feedCutting") &&
hasParameter("operation:tool_feedEntry") &&
hasParameter("operation:tool_feedExit")) {
if (movements & (1 << MOVEMENT_LINK_DIRECT)) {
var feedContext = new FeedContext(id, localize("Direct"), Math.max(getParameter("operation:tool_feedCutting"), getParameter("operation:tool_feedEntry"), getParameter("operation:tool_feedExit")));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_LINK_DIRECT] = feedContext;
}
++id;
}

if (hasParameter("operation:reducedFeedrate")) {
if (movements & (1 << MOVEMENT_REDUCED)) {
var feedContext = new FeedContext(id, localize("Reduced"), getParameter("operation:reducedFeedrate"));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_REDUCED] = feedContext;
}
++id;
}

if (hasParameter("operation:tool_feedRamp")) {
if (movements & ((1 << MOVEMENT_RAMP) | (1 << MOVEMENT_RAMP_HELIX) | (1 << MOVEMENT_RAMP_PROFILE) | (1 << MOVEMENT_RAMP_ZIG_ZAG))) {
var feedContext = new FeedContext(id, localize("Ramping"), getParameter("operation:tool_feedRamp"));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_RAMP] = feedContext;
activeMovements[MOVEMENT_RAMP_HELIX] = feedContext;
activeMovements[MOVEMENT_RAMP_PROFILE] = feedContext;
activeMovements[MOVEMENT_RAMP_ZIG_ZAG] = feedContext;
}
++id;
}
if (hasParameter("operation:tool_feedPlunge")) {
if (movements & (1 << MOVEMENT_PLUNGE)) {
var feedContext = new FeedContext(id, localize("Plunge"), getParameter("operation:tool_feedPlunge"));
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_PLUNGE] = feedContext;
}
++id;
}
if (true) { // high feed
if (movements & (1 << MOVEMENT_HIGH_FEED)) {
var feedContext = new FeedContext(id, localize("High Feed"), this.highFeedrate);
activeFeeds.push(feedContext);
activeMovements[MOVEMENT_HIGH_FEED] = feedContext;
}
++id;
}

for (var i = 0; i < activeFeeds.length; ++i) { var feedContext = activeFeeds[i]; writeBlock("#" + (firstFeedParameter + feedContext.id) + "=" + feedFormat.format(feedContext.feed), formatComment(feedContext.description)); } } var currentWorkPlaneABC = undefined; function forceWorkPlane() { currentWorkPlaneABC = undefined; } function defineWorkPlane(_section, _setWorkPlane) { var abc = new Vector(0, 0, 0); if (forceMultiAxisIndexing || !is3D() || machineConfiguration.isMultiAxisConfiguration()) { // use 5-axis indexing for multi-axis mode // set working plane after datum shift if (_section.isMultiAxis()) { forceWorkPlane(); cancelTransformation(); } else { var abc = new Vector(0, 0, 0); if (useMultiAxisFeatures) { var euler = currentSection.workPlane.getEuler2(EULER_ZXZ_R); abc = new Vector(euler.x, euler.y, euler.z); cancelTransformation(); } else { abc = getWorkPlaneMachineABC(_section.workPlane, true, true); } if (_setWorkPlane) { setWorkPlane(abc); } } } else { // pure 3D var remaining = _section.workPlane; if (!isSameDirection(remaining.forward, new Vector(0, 0, 1))) { error(localize("Tool orientation is not supported.")); return abc; } setRotation(remaining); } return abc; } function cancelWorkPlane() { writeBlock(gRotationModal.format(69)); // cancel frame forceWorkPlane(); } function setWorkPlane(abc) { if (!forceMultiAxisIndexing && is3D() && !machineConfiguration.isMultiAxisConfiguration()) { return; // ignore } if (!((currentWorkPlaneABC == undefined) || abcFormat.areDifferent(abc.x, currentWorkPlaneABC.x) || abcFormat.areDifferent(abc.y, currentWorkPlaneABC.y) || abcFormat.areDifferent(abc.z, currentWorkPlaneABC.z))) { return; // no change } onCommand(COMMAND_UNLOCK_MULTI_AXIS); if (!retracted) { writeRetract(Z); } if (useMultiAxisFeatures) { if (cancelTiltFirst) { cancelWorkPlane(); } if (machineConfiguration.isMultiAxisConfiguration() && useABCPrepositioning) { var angles = abc.isNonZero() ? getWorkPlaneMachineABC(currentSection.workPlane, false, false) : abc; gMotionModal.reset(); writeBlock( gMotionModal.format(0), conditional(machineConfiguration.isMachineCoordinate(0), "A" + abcFormat.format(angles.x)), conditional(machineConfiguration.isMachineCoordinate(1), "B" + abcFormat.format(angles.y)), conditional(machineConfiguration.isMachineCoordinate(2), "C" + abcFormat.format(angles.z)) ); } if (abc.isNonZero()) { gRotationModal.reset(); writeBlock(gRotationModal.format(68.2), "X" + xyzFormat.format(0), "Y" + xyzFormat.format(0), "Z" + xyzFormat.format(0), "I" + abcFormat.format(abc.x), "J" + abcFormat.format(abc.y), "K" + abcFormat.format(abc.z)); // set frame writeBlock(gFormat.format(53.1)); // turn machine } else { if (!cancelTiltFirst) { cancelWorkPlane(); } } } else { gMotionModal.reset(); writeBlock( gMotionModal.format(0), conditional(machineConfiguration.isMachineCoordinate(0), "A" + abcFormat.format(abc.x)), conditional(machineConfiguration.isMachineCoordinate(1), "B" + abcFormat.format(abc.y)), conditional(machineConfiguration.isMachineCoordinate(2), "C" + abcFormat.format(abc.z)) ); } onCommand(COMMAND_LOCK_MULTI_AXIS); currentWorkPlaneABC = abc; } var closestABC = false; // choose closest machine angles var currentMachineABC; function getWorkPlaneMachineABC(workPlane, _setWorkPlane, rotate) { var W = workPlane; // map to global frame var abc = machineConfiguration.getABC(W); if (closestABC) { if (currentMachineABC) { abc = machineConfiguration.remapToABC(abc, currentMachineABC); } else { abc = machineConfiguration.getPreferredABC(abc); } } else { abc = machineConfiguration.getPreferredABC(abc); } try { abc = machineConfiguration.remapABC(abc); if (_setWorkPlane) { currentMachineABC = abc; } } catch (e) { error( localize("Machine angles not supported") + ":" + conditional(machineConfiguration.isMachineCoordinate(0), " A" + abcFormat.format(abc.x)) + conditional(machineConfiguration.isMachineCoordinate(1), " B" + abcFormat.format(abc.y)) + conditional(machineConfiguration.isMachineCoordinate(2), " C" + abcFormat.format(abc.z)) ); } var direction = machineConfiguration.getDirection(abc); if (!isSameDirection(direction, W.forward)) { error(localize("Orientation not supported.")); } if (!machineConfiguration.isABCSupported(abc)) { error( localize("Work plane is not supported") + ":" + conditional(machineConfiguration.isMachineCoordinate(0), " A" + abcFormat.format(abc.x)) + conditional(machineConfiguration.isMachineCoordinate(1), " B" + abcFormat.format(abc.y)) + conditional(machineConfiguration.isMachineCoordinate(2), " C" + abcFormat.format(abc.z)) ); } if (rotate) { var tcp = false; if (tcp) { setRotation(W); // TCP mode } else { var O = machineConfiguration.getOrientation(abc); var R = machineConfiguration.getRemainingOrientation(abc, W); setRotation(R); } } return abc; } function isProbeOperation() { return hasParameter("operation-strategy") && ((getParameter("operation-strategy") == "probe" || getParameter("operation-strategy") == "probe_geometry")); } var probeOutputWorkOffset = 1; function onParameter(name, value) { if (name == "probe-output-work-offset") { probeOutputWorkOffset = (value > 0) ? value : 1;
}
}

/** Returns true if the spatial vectors are significantly different. */
function areSpatialVectorsDifferent(_vector1, _vector2) {
return (xyzFormat.getResultingValue(_vector1.x) != xyzFormat.getResultingValue(_vector2.x)) ||
(xyzFormat.getResultingValue(_vector1.y) != xyzFormat.getResultingValue(_vector2.y)) ||
(xyzFormat.getResultingValue(_vector1.z) != xyzFormat.getResultingValue(_vector2.z));
}

/** Returns true if the spatial boxes are a pure translation. */
function areSpatialBoxesTranslated(_box1, _box2) {
return !areSpatialVectorsDifferent(Vector.diff(_box1[1], _box1[0]), Vector.diff(_box2[1], _box2[0])) &&
!areSpatialVectorsDifferent(Vector.diff(_box2[0], _box1[0]), Vector.diff(_box2[1], _box1[1]));
}

/** Returns true if the spatial boxes are same. */
function areSpatialBoxesSame(_box1, _box2) {
return !areSpatialVectorsDifferent(_box1[0], _box2[0]) && !areSpatialVectorsDifferent(_box1[1], _box2[1]);
}

function subprogramDefine(_initialPosition, _abc, _retracted, _zIsOutput) {
// convert patterns into subprograms
var usePattern = false;
patternIsActive = false;
if (currentSection.isPatterned && currentSection.isPatterned() && properties.useSubroutinePatterns) {
currentPattern = currentSection.getPatternId();
firstPattern = true;
for (var i = 0; i < definedPatterns.length; ++i) { if ((definedPatterns[i].patternType == SUB_PATTERN) && (currentPattern == definedPatterns[i].patternId)) { currentSubprogram = definedPatterns[i].subProgram; usePattern = definedPatterns[i].validPattern; firstPattern = false; break; } } if (firstPattern) { // determine if this is a valid pattern for creating a subprogram usePattern = subprogramIsValid(currentSection, currentPattern, SUB_PATTERN); if (usePattern) { currentSubprogram = ++lastSubprogram; } definedPatterns.push({ patternType: SUB_PATTERN, patternId: currentPattern, subProgram: currentSubprogram, validPattern: usePattern, initialPosition: _initialPosition, finalPosition: _initialPosition }); } if (usePattern) { // make sure Z-position is output prior to subprogram call if (!_retracted && !_zIsOutput) { writeBlock(gMotionModal.format(0), zOutput.format(_initialPosition.z)); } // call subprogram writeBlock(mFormat.format(98), "P" + oFormat.format(currentSubprogram)); patternIsActive = true; if (firstPattern) { subprogramStart(_initialPosition, _abc, incrementalSubprogram); } else { skipRemainingSection(); setCurrentPosition(getFramePosition(currentSection.getFinalPosition())); } } } // Output cycle operation as subprogram if (!usePattern && properties.useSubroutineCycles && currentSection.doesStrictCycle && (currentSection.getNumberOfCycles() == 1) && currentSection.getNumberOfCyclePoints() >= minimumCyclePoints) {
var finalPosition = getFramePosition(currentSection.getFinalPosition());
currentPattern = currentSection.getNumberOfCyclePoints();
firstPattern = true;
for (var i = 0; i < definedPatterns.length; ++i) {
if ((definedPatterns[i].patternType == SUB_CYCLE) && (currentPattern == definedPatterns[i].patternId) &&
!areSpatialVectorsDifferent(_initialPosition, definedPatterns[i].initialPosition) &&
!areSpatialVectorsDifferent(finalPosition, definedPatterns[i].finalPosition)) {
currentSubprogram = definedPatterns[i].subProgram;
usePattern = definedPatterns[i].validPattern;
firstPattern = false;
break;
}
}

if (firstPattern) {
// determine if this is a valid pattern for creating a subprogram
usePattern = subprogramIsValid(currentSection, currentPattern, SUB_CYCLE);
if (usePattern) {
currentSubprogram = ++lastSubprogram;
}
definedPatterns.push({
patternType: SUB_CYCLE,
patternId: currentPattern,
subProgram: currentSubprogram,
validPattern: usePattern,
initialPosition: _initialPosition,
finalPosition: finalPosition
});
}
cycleSubprogramIsActive = usePattern;
}

// Output each operation as a subprogram
if (!usePattern && properties.useSubroutines) {
currentSubprogram = ++lastSubprogram;
writeBlock(mFormat.format(98), "P" + oFormat.format(currentSubprogram));
firstPattern = true;
subprogramStart(_initialPosition, _abc, false);
}
}

function subprogramStart(_initialPosition, _abc, _incremental) {
redirectToBuffer();
var comment = "";
if (hasParameter("operation-comment")) {
comment = getParameter("operation-comment");
}
writeln(
"O" + oFormat.format(currentSubprogram) +
conditional(comment, formatComment(comment.substr(0, maximumLineLength - 2 - 6 - 1)))
);
saveShowSequenceNumbers = properties.showSequenceNumbers;
properties.showSequenceNumbers = false;
if (_incremental) {
setIncrementalMode(_initialPosition, _abc);
}
gPlaneModal.reset();
gMotionModal.reset();
}

function subprogramEnd() {
if (firstPattern) {
writeBlock(mFormat.format(99));
writeln("");
subprograms += getRedirectionBuffer();
}
forceAny();
firstPattern = false;
properties.showSequenceNumbers = saveShowSequenceNumbers;
closeRedirection();
}

function subprogramIsValid(_section, _patternId, _patternType) {
var sectionId = _section.getId();
var numberOfSections = getNumberOfSections();
var validSubprogram = _patternType != SUB_CYCLE;

var masterPosition = new Array();
masterPosition[0] = getFramePosition(_section.getInitialPosition());
masterPosition[1] = getFramePosition(_section.getFinalPosition());
var tempBox = _section.getBoundingBox();
var masterBox = new Array();
masterBox[0] = getFramePosition(tempBox[0]);
masterBox[1] = getFramePosition(tempBox[1]);

var rotation = getRotation();
var translation = getTranslation();
incrementalSubprogram = undefined;

for (var i = 0; i < numberOfSections; ++i) { var section = getSection(i); if (section.getId() != sectionId) { defineWorkPlane(section, false); // check for valid pattern if (_patternType == SUB_PATTERN) { if (section.getPatternId() == _patternId) { var patternPosition = new Array(); patternPosition[0] = getFramePosition(section.getInitialPosition()); patternPosition[1] = getFramePosition(section.getFinalPosition()); tempBox = section.getBoundingBox(); var patternBox = new Array(); patternBox[0] = getFramePosition(tempBox[0]); patternBox[1] = getFramePosition(tempBox[1]); if (areSpatialBoxesSame(masterPosition, patternPosition) && areSpatialBoxesSame(masterBox, patternBox)) { incrementalSubprogram = incrementalSubprogram ? incrementalSubprogram : false; } else if (!areSpatialBoxesTranslated(masterPosition, patternPosition) || !areSpatialBoxesTranslated(masterBox, patternBox)) { validSubprogram = false; break; } else { incrementalSubprogram = true; } } // check for valid cycle operation } else if (_patternType == SUB_CYCLE) { if ((section.getNumberOfCyclePoints() == _patternId) && (section.getNumberOfCycles() == 1)) { var patternInitial = getFramePosition(section.getInitialPosition()); var patternFinal = getFramePosition(section.getFinalPosition()); if (!areSpatialVectorsDifferent(patternInitial, masterPosition[0]) && !areSpatialVectorsDifferent(patternFinal, masterPosition[1])) { validSubprogram = true; break; } } } } } setRotation(rotation); setTranslation(translation); return (validSubprogram); } function setAxisMode(_format, _output, _prefix, _value, _incr) { var i = _output.isEnabled(); _output = _incr ? createIncrementalVariable({prefix: _prefix}, _format) : createVariable({prefix: _prefix}, _format); _output.format(_value); _output.format(_value); i = i ? _output.enable() : _output.disable(); return _output; } function setIncrementalMode(xyz, abc) { xOutput = setAxisMode(xyzFormat, xOutput, "X", xyz.x, true); yOutput = setAxisMode(xyzFormat, yOutput, "Y", xyz.y, true); zOutput = setAxisMode(xyzFormat, zOutput, "Z", xyz.z, true); aOutput = setAxisMode(abcFormat, aOutput, "A", abc.x, true); bOutput = setAxisMode(abcFormat, bOutput, "B", abc.y, true); cOutput = setAxisMode(abcFormat, cOutput, "C", abc.z, true); gAbsIncModal.reset(); writeBlock(gAbsIncModal.format(91)); incrementalMode = true; } function setAbsoluteMode(xyz, abc) { if (incrementalMode) { xOutput = setAxisMode(xyzFormat, xOutput, "X", xyz.x, false); yOutput = setAxisMode(xyzFormat, yOutput, "Y", xyz.y, false); zOutput = setAxisMode(xyzFormat, zOutput, "Z", xyz.z, false); aOutput = setAxisMode(abcFormat, aOutput, "A", abc.x, false); bOutput = setAxisMode(abcFormat, bOutput, "B", abc.y, false); cOutput = setAxisMode(abcFormat, cOutput, "C", abc.z, false); gAbsIncModal.reset(); writeBlock(gAbsIncModal.format(90)); incrementalMode = false; } } function onSection() { var forceToolAndRetract = optionalSection && !currentSection.isOptional(); optionalSection = currentSection.isOptional(); var insertToolCall = forceToolAndRetract || isFirstSection() || currentSection.getForceToolChange && currentSection.getForceToolChange() || (tool.number != getPreviousSection().getTool().number); var zIsOutput = false; // true if the Z-position has been output, used for patterns var newWorkOffset = isFirstSection() || (getPreviousSection().workOffset != currentSection.workOffset); // work offset changes var newWorkPlane = isFirstSection() || !isSameDirection(getPreviousSection().getGlobalFinalToolAxis(), currentSection.getGlobalInitialToolAxis()) || (currentSection.isOptimizedForMachine() && getPreviousSection().isOptimizedForMachine() && Vector.diff(getPreviousSection().getFinalToolAxisABC(), currentSection.getInitialToolAxisABC()).length > 1e-4) ||
(!machineConfiguration.isMultiAxisConfiguration() && currentSection.isMultiAxis()) ||
(!getPreviousSection().isMultiAxis() && currentSection.isMultiAxis() ||
getPreviousSection().isMultiAxis() && !currentSection.isMultiAxis()); // force newWorkPlane between indexing and simultaneous operations
var forceSmoothing = properties.useSmoothing &&
(hasParameter("operation-strategy") && (getParameter("operation-strategy") == "drill") ||
!isFirstSection() && getPreviousSection().hasParameter("operation-strategy") && (getPreviousSection().getParameter("operation-strategy") == "drill")); // force smoothing in case !insertToolCall (2d chamfer)
if (insertToolCall || newWorkOffset || newWorkPlane || forceSmoothing) {

// stop spindle before retract during tool change
if (insertToolCall && !isFirstSection()) {
onCommand(COMMAND_STOP_SPINDLE);
}

// retract to safe plane
writeRetract(Z); // retract
forceXYZ();
if ((insertToolCall && !isFirstSection()) || forceSmoothing) {
disableLengthCompensation();
setSmoothing(false);
}
}

if (hasParameter("operation-comment")) {
var comment = getParameter("operation-comment");
if (comment && ((comment !== lastOperationComment) || !patternIsActive || insertToolCall)) {
writeln("");
writeComment(comment);
lastOperationComment = comment;
}
}

if (properties.showNotes && hasParameter("notes")) {
var notes = getParameter("notes");
if (notes) {
var lines = String(notes).split("\n");
var r1 = new RegExp("^[\\s]+", "g");
var r2 = new RegExp("[\\s]+$", "g");
for (line in lines) {
var comment = lines[line].replace(r1, "").replace(r2, "");
if (comment) {
writeComment(comment);
}
}
}
}

if (insertToolCall) {
forceWorkPlane();

onCommand(COMMAND_COOLANT_OFF);

if (!isFirstSection() && properties.optionalStop) {
onCommand(COMMAND_OPTIONAL_STOP);
}

if (tool.number > 99) {
warning(localize("Tool number exceeds maximum value."));
}

disableLengthCompensation();
writeBlock("T" + toolFormat.format(tool.number), mFormat.format(6));
if (tool.comment) {
writeComment(tool.comment);
}
var showToolZMin = false;
if (showToolZMin) {
if (is3D()) {
var numberOfSections = getNumberOfSections();
var zRange = currentSection.getGlobalZRange();
var number = tool.number;
for (var i = currentSection.getId() + 1; i < numberOfSections; ++i) {
var section = getSection(i);
if (section.getTool().number != number) {
break;
}
zRange.expandToRange(section.getGlobalZRange());
}
writeComment(localize("ZMIN") + "=" + zRange.getMinimum());
}
}

if (properties.preloadTool) {
var nextTool = getNextTool(tool.number);
if (nextTool) {
writeBlock("T" + toolFormat.format(nextTool.number));
} else {
// preload first tool
var section = getSection(0);
var firstToolNumber = section.getTool().number;
if (tool.number != firstToolNumber) {
writeBlock("T" + toolFormat.format(firstToolNumber));
}
}
}
}

if (!isProbeOperation() &&
(insertToolCall ||
forceSpindleSpeed ||
isFirstSection() ||
(rpmFormat.areDifferent(spindleSpeed, sOutput.getCurrent())) ||
(tool.clockwise != getPreviousSection().getTool().clockwise))) {
forceSpindleSpeed = false;

if (spindleSpeed < 1) { error(localize("Spindle speed out of range.")); return; } if (spindleSpeed > 99999) {
warning(localize("Spindle speed exceeds maximum value."));
}
var tapping = hasParameter("operation:cycleType") &&
((getParameter("operation:cycleType") == "tapping") ||
(getParameter("operation:cycleType") == "right-tapping") ||
(getParameter("operation:cycleType") == "left-tapping") ||
(getParameter("operation:cycleType") == "tapping-with-chip-breaking"));
if (!tapping || (tapping && !(properties.useRigidTapping == "without"))) {
writeBlock(
sOutput.format(spindleSpeed), mFormat.format(tool.clockwise ? 3 : 4)
);
}

onCommand(COMMAND_START_CHIP_TRANSPORT);
if (forceMultiAxisIndexing || !is3D() || machineConfiguration.isMultiAxisConfiguration()) {
// writeBlock(mFormat.format(xxx)); // shortest path traverse
}
}

// wcs
if (insertToolCall) { // force work offset when changing tool
currentWorkOffset = undefined;
}
var workOffset = currentSection.workOffset;
if (workOffset == 0) {
warningOnce(localize("Work offset has not been specified. Using G54 as WCS."), WARNING_WORK_OFFSET);
workOffset = 1;
}
if (workOffset != currentWorkOffset) {
if (cancelTiltFirst) {
cancelWorkPlane();
}
forceWorkPlane();
}
if (workOffset > 0) {
if (workOffset > 6) {
var p = workOffset - 6; // 1->...
if (p > 300) {
error(localize("Work offset out of range."));
return;
} else {
if (workOffset != currentWorkOffset) {
writeBlock(gFormat.format(54.1), "P" + p); // G54.1P
currentWorkOffset = workOffset;
}
}
} else {
if (workOffset != currentWorkOffset) {
writeBlock(gFormat.format(53 + workOffset)); // G54->G59
currentWorkOffset = workOffset;
}
}
}

forceXYZ();

var abc = defineWorkPlane(currentSection, true);

// set coolant after we have positioned at Z
setCoolant(tool.coolant);

if (properties.useSmoothing) {
if (hasParameter("operation-strategy") && (getParameter("operation-strategy") != "drill")) {
if (setSmoothing(true)) {
// we force G43 using lengthCompensationActive
}
} else {
if (setSmoothing(false)) {
// we force G43 using lengthCompensationActive
}
}
}

forceAny();
gMotionModal.reset();

var initialPosition = getFramePosition(currentSection.getInitialPosition());
if (!retracted && !insertToolCall) {
if (getCurrentPosition().z < initialPosition.z) { writeBlock(gMotionModal.format(0), zOutput.format(initialPosition.z)); zIsOutput = true; } } if (insertToolCall || !lengthCompensationActive || retracted || (!isFirstSection() && getPreviousSection().isMultiAxis())) { var lengthOffset = tool.lengthOffset; if (lengthOffset > 99) {
error(localize("Length offset out of range."));
return;
}
disableLengthCompensation(false);

gMotionModal.reset();
writeBlock(gPlaneModal.format(17));

// cancel compensation prior to enabling it, required when switching G43/G43.4 modes
disableLengthCompensation(false);

// assumes a Head configuration uses TCP on a Fanuc controller
var offsetCode = 43;
if (currentSection.isMultiAxis()) {
if (machineConfiguration.isMultiAxisConfiguration() && (currentSection.getOptimizedTCPMode() == 0)) {
offsetCode = 43.4;
} else if (!machineConfiguration.isMultiAxisConfiguration()) {
offsetCode = 43.5;
}
}

if (!machineConfiguration.isHeadConfiguration()) {
writeBlock(
gAbsIncModal.format(90),
gMotionModal.format(0), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y)
);
writeBlock(
gMotionModal.format(0),
gFormat.format(offsetCode),
zOutput.format(initialPosition.z),
hFormat.format(lengthOffset)
);
lengthCompensationActive = true;
} else {
writeBlock(
gAbsIncModal.format(90),
gMotionModal.format(0),
gFormat.format(offsetCode),
xOutput.format(initialPosition.x),
yOutput.format(initialPosition.y),
zOutput.format(initialPosition.z), hFormat.format(lengthOffset)
);
lengthCompensationActive = true;
}
zIsOutput = true;

gMotionModal.reset();
} else {
writeBlock(
gAbsIncModal.format(90),
gMotionModal.format(0),
xOutput.format(initialPosition.x),
yOutput.format(initialPosition.y)
);
}

validate(lengthCompensationActive, "Length compensation is not active.");

if (properties.useParametricFeed &&
hasParameter("operation-strategy") &&
(getParameter("operation-strategy") != "drill") && // legacy
!(currentSection.hasAnyCycle && currentSection.hasAnyCycle())) {
if (!insertToolCall &&
activeMovements &&
(getCurrentSectionId() > 0) &&
((getPreviousSection().getPatternId() == currentSection.getPatternId()) && (currentSection.getPatternId() != 0))) {
// use the current feeds
} else {
initializeActiveFeeds();
}
} else {
activeMovements = undefined;
}

if (isProbeOperation()) {
if (g68RotationMode != 0) {
error(localize("You cannot probe while G68 Rotation is in effect."));
return;
}
angularProbingMode = getAngularProbingMode();
writeBlock(gFormat.format(65), "P" + 9832); // spin the probe on
}

// define subprogram
subprogramDefine(initialPosition, abc, retracted, zIsOutput);
retracted = false;
}

function onDwell(seconds) {
if (seconds > 99999.999) {
warning(localize("Dwelling time is out of range."));
}
milliseconds = clamp(1, seconds * 1000, 99999999);
writeBlock(gFeedModeModal.format(94), gFormat.format(4), "P" + milliFormat.format(milliseconds));
writeBlock(gFeedModeModal.format(properties.useG95 ? 95 : 94)); // back to G95
}

function onSpindleSpeed(spindleSpeed) {
writeBlock(sOutput.format(spindleSpeed));
}

function onCycle() {
writeBlock(gPlaneModal.format(17));
}

function getCommonCycle(x, y, z, r, c) {
forceXYZ(); // force xyz on first drill hole of any cycle
if (incrementalMode) {
zOutput.format(c);
return [xOutput.format(x), yOutput.format(y),
"Z" + xyzFormat.format(z - r),
"R" + xyzFormat.format(r - c)];
} else {
return [xOutput.format(x), yOutput.format(y),
zOutput.format(z),
"R" + xyzFormat.format(r)];
}
}

function setCyclePosition(_position) {
switch (gPlaneModal.getCurrent()) {
case 17: // XY
zOutput.format(_position);
break;
case 18: // ZX
yOutput.format(_position);
break;
case 19: // YZ
xOutput.format(_position);
break;
}
}

/** Convert approach to sign. */
function approach(value) {
validate((value == "positive") || (value == "negative"), "Invalid approach.");
return (value == "positive") ? 1 : -1;
}

/** Determine if angular probing is supported. */
function getAngularProbingMode() {
if (machineConfiguration.isMultiAxisConfiguration()) {
if (machineConfiguration.isMachineCoordinate(2)) {
return ANGLE_PROBE_USE_CAXIS;
} else {
return ANGLE_PROBE_NOT_SUPPORTED;
}
} else {
return ANGLE_PROBE_USE_ROTATION;
}
}

/**
Output rotation offset based on angular probing cycle.
*/

function setProbingAngle() {
if ((g68RotationMode == 1) || (g68RotationMode == 2)) { // Rotate coordinate system for Angle Probing
if (!properties.useG54x4) {
gRotationModal.reset();
gAbsIncModal.reset();
writeBlock(
gRotationModal.format(68), gAbsIncModal.format(90),
(g68RotationMode == 1) ? "X0" : "X[#135]",
(g68RotationMode == 1) ? "Y0" : "Y[#136]",
"Z0", "I0.0", "J0.0", "K1.0", "R[#139]"
);
g68RotationMode = 3;
} else if (angularProbingMode != ANGLE_PROBE_NOT_SUPPORTED) {
writeBlock("#26010=#135");
writeBlock("#26011=#136");
writeBlock("#26012=#137");
writeBlock("#26015=#139");
writeBlock(gFormat.format(54.4), "P1");
g68RotationMode = 0;
} else {
error(localize("Angular probing is not supported for this machine configuration."));
return;
}
}
}

function onCyclePoint(x, y, z) {
if (!isSameDirection(getRotation().forward, new Vector(0, 0, 1))) {
expandCyclePoint(x, y, z);
return;
}
var probeWorkOffsetCode;
if (isProbeOperation()) {
if (!useMultiAxisFeatures && !isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, 1)) && (!cycle.probeMode || (cycle.probeMode == 0))) {
error(localize("Updating WCS / work offset using probing is only supported by the CNC in the WCS frame."));
return;
}
var workOffset = probeOutputWorkOffset ? probeOutputWorkOffset : currentWorkOffset;
if (workOffset > 99) {
error(localize("Work offset is out of range."));
return;
} else if (workOffset > 6) {
probeWorkOffsetCode = probe100Format.format(workOffset - 6 + 100);
} else {
probeWorkOffsetCode = workOffset + "."; // G54->G59
}
}

if (isFirstCyclePoint()) {
repositionToCycleClearance(cycle, x, y, z);

// return to initial Z which is clearance plane and set absolute mode

var F = cycle.feedrate;
if (properties.useG95) {
F /= spindleSpeed;
}
var P = !cycle.dwell ? 0 : clamp(1, cycle.dwell * 1000, 99999999); // in milliseconds

var forceCycle = false;
switch (cycleType) {
case "drilling":
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(81),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
feedOutput.format(F)
);
break;
case "counter-boring":
if (P > 0) {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(82),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P),
feedOutput.format(F)
);
} else {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(81),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
feedOutput.format(F)
);
}
break;
case "chip-breaking":
if ((cycle.accumulatedDepth < cycle.depth) || (P > 0)) {
expandCyclePoint(x, y, z);
} else {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(73),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
peckOutput.format(cycle.incrementalDepth),
feedOutput.format(F)
);
}
break;
case "deep-drilling":
if (P > 0) {
expandCyclePoint(x, y, z);
} else {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(83),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
peckOutput.format(cycle.incrementalDepth),
// conditional(P > 0, "P" + milliFormat.format(P)),
feedOutput.format(F)
);
}
break;
case "tapping":
if (properties.useRigidTapping != "no") {
writeBlock(mFormat.format(29), sOutput.format(spindleSpeed));
}
if (properties.usePitchForTapping) {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format((tool.type == TOOL_TAP_LEFT_HAND) ? 74 : 84),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P),
pitchOutput.format(tool.threadPitch)
);
forceFeed();
} else {
var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed);
F = (properties.useG95 ? tool.getThreadPitch() : tappingFPM);
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format((tool.type == TOOL_TAP_LEFT_HAND) ? 74 : 84),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P),
feedOutput.format(F)
);
}
break;
case "left-tapping":
if (properties.useRigidTapping != "no") {
writeBlock(mFormat.format(29), sOutput.format(spindleSpeed));
}
if (properties.usePitchForTapping) {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(74),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P),
pitchOutput.format(tool.threadPitch)
);
forceFeed();
} else {
var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed);
F = (properties.useG95 ? tool.getThreadPitch() : tappingFPM);
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(74),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P),
feedOutput.format(F)
);
}
break;
case "right-tapping":
if (properties.useRigidTapping != "no") {
writeBlock(mFormat.format(29), sOutput.format(spindleSpeed));
}
if (properties.usePitchForTapping) {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(84),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P),
pitchOutput.format(tool.threadPitch)
);
forceFeed();
} else {
var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed);
F = (properties.useG95 ? tool.getThreadPitch() : tappingFPM);
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(84),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P),
feedOutput.format(F)
);
}
break;
case "tapping-with-chip-breaking":
case "left-tapping-with-chip-breaking":
case "right-tapping-with-chip-breaking":
if (cycle.accumulatedDepth < cycle.depth) { error(localize("Accumulated pecking depth is not supported for tapping cycles with chip breaking.")); return; } if (properties.useRigidTapping != "no") { writeBlock(mFormat.format(29), sOutput.format(spindleSpeed)); } if (properties.usePitchForTapping) { writeBlock( gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format((tool.type == TOOL_TAP_LEFT_HAND ? 74 : 84)), getCommonCycle(x, y, z, cycle.retract, cycle.clearance), "P" + milliFormat.format(P), peckOutput.format(cycle.incrementalDepth), pitchOutput.format(tool.threadPitch) ); forceFeed(); } else { var tappingFPM = tool.getThreadPitch() * rpmFormat.getResultingValue(spindleSpeed); F = (properties.useG95 ? tool.getThreadPitch() : tappingFPM); writeBlock( gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format((tool.type == TOOL_TAP_LEFT_HAND ? 74 : 84)), getCommonCycle(x, y, z, cycle.retract, cycle.clearance), "P" + milliFormat.format(P), peckOutput.format(cycle.incrementalDepth), feedOutput.format(F) ); } break; case "fine-boring": writeBlock( gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(76), getCommonCycle(x, y, z, cycle.retract, cycle.clearance), "P" + milliFormat.format(P), // not optional "Q" + xyzFormat.format(cycle.shift), feedOutput.format(F) ); break; case "back-boring": var dx = (gPlaneModal.getCurrent() == 19) ? cycle.backBoreDistance : 0; var dy = (gPlaneModal.getCurrent() == 18) ? cycle.backBoreDistance : 0; var dz = (gPlaneModal.getCurrent() == 17) ? cycle.backBoreDistance : 0; writeBlock( gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(87), getCommonCycle(x - dx, y - dy, z - dz, cycle.bottom, cycle.clearance), "Q" + xyzFormat.format(cycle.shift), "P" + milliFormat.format(P), // not optional feedOutput.format(F) ); break; case "reaming": if (P > 0) {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(89),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P),
feedOutput.format(F)
);
} else {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(85),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
feedOutput.format(F)
);
}
break;
case "stop-boring":
if (P > 0) {
expandCyclePoint(x, y, z);
} else {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(86),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
feedOutput.format(F)
);
}
break;
case "manual-boring":
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(88),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P), // not optional
feedOutput.format(F)
);
break;
case "boring":
if (P > 0) {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(89),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
"P" + milliFormat.format(P), // not optional
feedOutput.format(F)
);
} else {
writeBlock(
gRetractModal.format(properties.useG99 ? 99 : 98), gCycleModal.format(85),
getCommonCycle(x, y, z, cycle.retract, cycle.clearance),
feedOutput.format(F)
);
}
break;

case "probing-x":
forceXYZ();
// move slowly always from clearance not retract
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9811,
"X" + xyzFormat.format(x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)),
"Q" + xyzFormat.format(cycle.probeOvertravel),
getProbingArguments(cycle, probeWorkOffsetCode) // "T" + toolFormat.format(probeToolDiameterOffset)
);
break;
case "probing-y":
forceXYZ();
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9811,
"Y" + xyzFormat.format(y + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)),
"Q" + xyzFormat.format(cycle.probeOvertravel),
getProbingArguments(cycle, probeWorkOffsetCode) // "T" + toolFormat.format(probeToolDiameterOffset)
);
break;
case "probing-z":
forceXYZ();
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(Math.min(z - cycle.depth + cycle.probeClearance, cycle.retract)), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9811,
"Z" + xyzFormat.format(z - cycle.depth),
"Q" + xyzFormat.format(cycle.probeOvertravel),
getProbingArguments(cycle, probeWorkOffsetCode) // "T" + toolFormat.format(probeToolLengthOffset)
);
break;
case "probing-x-wall":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9812,
"X" + xyzFormat.format(cycle.width1),
zOutput.format(z - cycle.depth),
"Q" + xyzFormat.format(cycle.probeOvertravel),
"R" + xyzFormat.format(cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode) // "T" + toolFormat.format(probeToolDiameterOffset)
);
break;
case "probing-y-wall":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9812,
"Y" + xyzFormat.format(cycle.width1),
zOutput.format(z - cycle.depth),
"Q" + xyzFormat.format(cycle.probeOvertravel),
"R" + xyzFormat.format(cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode) // "T" + toolFormat.format(probeToolDiameterOffset)
);
break;
case "probing-x-channel":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9812,
"X" + xyzFormat.format(cycle.width1),
"Q" + xyzFormat.format(cycle.probeOvertravel),
// not required "R" + xyzFormat.format(cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode) // "T" + toolFormat.format(probeToolDiameterOffset)
);
break;
case "probing-x-channel-with-island":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9812,
"X" + xyzFormat.format(cycle.width1),
zOutput.format(z - cycle.depth),
"Q" + xyzFormat.format(cycle.probeOvertravel),
"R" + xyzFormat.format(-cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
break;
case "probing-y-channel":
yOutput.reset();
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9812,
"Y" + xyzFormat.format(cycle.width1),
"Q" + xyzFormat.format(cycle.probeOvertravel),
// not required "R" + xyzFormat.format(cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
break;
case "probing-y-channel-with-island":
yOutput.reset();
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9812,
"Y" + xyzFormat.format(cycle.width1),
zOutput.format(z - cycle.depth),
"Q" + xyzFormat.format(cycle.probeOvertravel),
"R" + xyzFormat.format(-cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
break;
case "probing-xy-circular-boss":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9814,
"D" + xyzFormat.format(cycle.width1),
"Z" + xyzFormat.format(z - cycle.depth),
"Q" + xyzFormat.format(cycle.probeOvertravel),
"R" + xyzFormat.format(cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
break;
case "probing-xy-circular-hole":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9814,
"D" + xyzFormat.format(cycle.width1),
"Q" + xyzFormat.format(cycle.probeOvertravel),
// not required "R" + xyzFormat.format(cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
break;
case "probing-xy-circular-hole-with-island":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9814,
"Z" + xyzFormat.format(z - cycle.depth),
"D" + xyzFormat.format(cycle.width1),
"Q" + xyzFormat.format(cycle.probeOvertravel),
"R" + xyzFormat.format(-cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
break;
case "probing-xy-rectangular-hole":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9812,
"X" + xyzFormat.format(cycle.width1),
"Q" + xyzFormat.format(cycle.probeOvertravel),
// not required "R" + xyzFormat.format(-cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
writeBlock(
gFormat.format(65), "P" + 9812,
"Y" + xyzFormat.format(cycle.width2),
"Q" + xyzFormat.format(cycle.probeOvertravel),
// not required "R" + xyzFormat.format(-cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
break;
case "probing-xy-rectangular-boss":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9812,
"Z" + xyzFormat.format(z - cycle.depth),
"X" + xyzFormat.format(cycle.width1),
"R" + xyzFormat.format(cycle.probeClearance),
"Q" + xyzFormat.format(cycle.probeOvertravel),
getProbingArguments(cycle, probeWorkOffsetCode)
);
writeBlock(
gFormat.format(65), "P" + 9812,
"Z" + xyzFormat.format(z - cycle.depth),
"Y" + xyzFormat.format(cycle.width2),
"R" + xyzFormat.format(cycle.probeClearance),
"Q" + xyzFormat.format(cycle.probeOvertravel),
getProbingArguments(cycle, probeWorkOffsetCode)
);
break;
case "probing-xy-rectangular-hole-with-island":
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9812,
"Z" + xyzFormat.format(z - cycle.depth),
"X" + xyzFormat.format(cycle.width1),
"Q" + xyzFormat.format(cycle.probeOvertravel),
"R" + xyzFormat.format(-cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
writeBlock(
gFormat.format(65), "P" + 9812,
"Z" + xyzFormat.format(z - cycle.depth),
"Y" + xyzFormat.format(cycle.width2),
"Q" + xyzFormat.format(cycle.probeOvertravel),
"R" + xyzFormat.format(-cycle.probeClearance),
getProbingArguments(cycle, probeWorkOffsetCode)
);
break;

case "probing-xy-inner-corner":
var cornerX = x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2);
var cornerY = y + approach(cycle.approach2) * (cycle.probeClearance + tool.diameter / 2);
var cornerI = 0;
var cornerJ = 0;
if (cycle.probeSpacing !== undefined) {
cornerI = cycle.probeSpacing;
cornerJ = cycle.probeSpacing;
}
if ((cornerI != 0) && (cornerJ != 0)) {
g68RotationMode = 2;
}
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9815, xOutput.format(cornerX), yOutput.format(cornerY),
conditional(cornerI != 0, "I" + xyzFormat.format(cornerI)),
conditional(cornerJ != 0, "J" + xyzFormat.format(cornerJ)),
"Q" + xyzFormat.format(cycle.probeOvertravel),
conditional((g68RotationMode == 0) || (angularProbingMode == ANGLE_PROBE_USE_CAXIS), getProbingArguments(cycle, probeWorkOffsetCode))
);
break;
case "probing-xy-outer-corner":
var cornerX = x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2);
var cornerY = y + approach(cycle.approach2) * (cycle.probeClearance + tool.diameter / 2);
var cornerI = 0;
var cornerJ = 0;
if (cycle.probeSpacing !== undefined) {
cornerI = cycle.probeSpacing;
cornerJ = cycle.probeSpacing;
}
if ((cornerI != 0) && (cornerJ != 0)) {
g68RotationMode = 2;
}
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9816, xOutput.format(cornerX), yOutput.format(cornerY),
conditional(cornerI != 0, "I" + xyzFormat.format(cornerI)),
conditional(cornerJ != 0, "J" + xyzFormat.format(cornerJ)),
"Q" + xyzFormat.format(cycle.probeOvertravel),
conditional((g68RotationMode == 0) || (angularProbingMode == ANGLE_PROBE_USE_CAXIS), getProbingArguments(cycle, probeWorkOffsetCode))
);
break;
case "probing-x-plane-angle":
forceXYZ();
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9843,
"X" + xyzFormat.format(x + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)),
"D" + xyzFormat.format(cycle.probeSpacing),
"Q" + xyzFormat.format(cycle.probeOvertravel)
);
g68RotationMode = 1;
break;
case "probing-y-plane-angle":
forceXYZ();
writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(z - cycle.depth), getFeed(F)); // protected positioning move
writeBlock(
gFormat.format(65), "P" + 9843,
"Y" + xyzFormat.format(y + approach(cycle.approach1) * (cycle.probeClearance + tool.diameter / 2)),
"D" + xyzFormat.format(cycle.probeSpacing),
"Q" + xyzFormat.format(cycle.probeOvertravel)
);
g68RotationMode = 1;
break;
default:
expandCyclePoint(x, y, z);
}

// place cycle operation in subprogram
if (cycleSubprogramIsActive) {
if (forceCycle || cycleExpanded || isProbeOperation()) {
cycleSubprogramIsActive = false;
} else {
// call subprogram
writeBlock(mFormat.format(98), "P" + oFormat.format(currentSubprogram));
subprogramStart(new Vector(x, y, z), new Vector(0, 0, 0), false);
}
}
if (incrementalMode) { // set current position to clearance height
setCyclePosition(cycle.clearance);
}

// 2nd through nth cycle point
} else {
if (isProbeOperation()) {
// do nothing
} else if (cycleExpanded) {
expandCyclePoint(x, y, z);
} else {
if (!xyzFormat.areDifferent(x, xOutput.getCurrent()) &&
!xyzFormat.areDifferent(y, yOutput.getCurrent()) &&
!xyzFormat.areDifferent(z, zOutput.getCurrent())) {
switch (gPlaneModal.getCurrent()) {
case 17: // XY
xOutput.reset(); // at least one axis is required
break;
case 18: // ZX
zOutput.reset(); // at least one axis is required
break;
case 19: // YZ
yOutput.reset(); // at least one axis is required
break;
}
}
if (incrementalMode) { // set current position to retract height
setCyclePosition(cycle.retract);
}
writeBlock(xOutput.format(x), yOutput.format(y), zOutput.format(z));
if (incrementalMode) { // set current position to clearance height
setCyclePosition(cycle.clearance);
}
}
}
}

function getProbingArguments(cycle, probeWorkOffsetCode) {
var probeWCS = hasParameter("operation-strategy") && (getParameter("operation-strategy") == "probe");
return [
(cycle.angleAskewAction == "stop-message" ? "B" + xyzFormat.format(cycle.toleranceAngle ? cycle.toleranceAngle : 0) : undefined),
((cycle.updateToolWear && cycle.toolWearErrorCorrection < 100) ? "F" + xyzFormat.format(cycle.toolWearErrorCorrection ? cycle.toolWearErrorCorrection / 100 : 100) : undefined), (cycle.wrongSizeAction == "stop-message" ? "H" + xyzFormat.format(cycle.toleranceSize ? cycle.toleranceSize : 0) : undefined), (cycle.outOfPositionAction == "stop-message" ? "M" + xyzFormat.format(cycle.tolerancePosition ? cycle.tolerancePosition : 0) : undefined), ((cycle.updateToolWear && cycleType == "probing-z") ? "T" + xyzFormat.format(cycle.toolLengthOffset) : undefined), ((cycle.updateToolWear && cycleType !== "probing-z") ? "T" + xyzFormat.format(cycle.toolDiameterOffset) : undefined), (cycle.updateToolWear ? "V" + xyzFormat.format(cycle.toolWearUpdateThreshold ? cycle.toolWearUpdateThreshold : 0) : undefined), (cycle.printResults ? "W" + xyzFormat.format(1 + cycle.incrementComponent) : undefined), // 1 for advance feature, 2 for reset feature count and advance component number. first reported result in a program should use W2. conditional(probeWorkOffsetCode && probeWCS, "S" + probeWorkOffsetCode) ]; } function onCycleEnd() { if (isProbeOperation()) { writeBlock(gFormat.format(65), "P" + 9810, zOutput.format(cycle.clearance)); // protected retract move writeBlock(gFormat.format(65), "P" + 9833); // spin the probe off setProbingAngle(); // define rotation of part // we can move in rapid from retract optionally } else { if (cycleSubprogramIsActive) { subprogramEnd(); cycleSubprogramIsActive = false; } if (!cycleExpanded) { writeBlock(conditional(!properties.useG95, gFeedModeModal.format(94)), gCycleModal.format(80)); zOutput.reset(); } } } var pendingRadiusCompensation = -1; function onRadiusCompensation() { pendingRadiusCompensation = radiusCompensation; } function onRapid(_x, _y, _z) { var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); if (x || y || z) { if (pendingRadiusCompensation >= 0) {
error(localize("Radius compensation mode cannot be changed at rapid traversal."));
return;
}
writeBlock(gMotionModal.format(0), x, y, z);
forceFeed();
}
}

function onLinear(_x, _y, _z, feed) {
var x = xOutput.format(_x);
var y = yOutput.format(_y);
var z = zOutput.format(_z);
var f = getFeed(feed);
if (x || y || z) {
if (pendingRadiusCompensation >= 0) {
pendingRadiusCompensation = -1;
var d = tool.diameterOffset;
if (d > 99) {
warning(localize("The diameter offset exceeds the maximum value."));
}
writeBlock(gPlaneModal.format(17));
switch (radiusCompensation) {
case RADIUS_COMPENSATION_LEFT:
dOutput.reset();
writeBlock(gMotionModal.format(1), gFormat.format(41), x, y, z, dOutput.format(d), f);
break;
case RADIUS_COMPENSATION_RIGHT:
dOutput.reset();
writeBlock(gMotionModal.format(1), gFormat.format(42), x, y, z, dOutput.format(d), f);
break;
default:
writeBlock(gMotionModal.format(1), gFormat.format(40), x, y, z, f);
}
} else {
writeBlock(gMotionModal.format(1), x, y, z, f);
}
} else if (f) {
if (getNextRecord().isMotion()) { // try not to output feed without motion
forceFeed(); // force feed on next line
} else {
writeBlock(gMotionModal.format(1), f);
}
}
}

function onRapid5D(_x, _y, _z, _a, _b, _c) {
if (pendingRadiusCompensation >= 0) {
error(localize("Radius compensation mode cannot be changed at rapid traversal."));
return;
}
if (currentSection.isOptimizedForMachine()) {
var x = xOutput.format(_x);
var y = yOutput.format(_y);
var z = zOutput.format(_z);
var a = aOutput.format(_a);
var b = bOutput.format(_b);
var c = cOutput.format(_c);
writeBlock(gMotionModal.format(0), x, y, z, a, b, c);
} else {
forceXYZ();
var x = xOutput.format(_x);
var y = yOutput.format(_y);
var z = zOutput.format(_z);
var i = ijkFormat.format(_a);
var j = ijkFormat.format(_b);
var k = ijkFormat.format(_c);
writeBlock(gMotionModal.format(0), x, y, z, "I" + i, "J" + j, "K" + k);
}
forceFeed();
}

function onLinear5D(_x, _y, _z, _a, _b, _c, feed) {
if (pendingRadiusCompensation >= 0) {
error(localize("Radius compensation cannot be activated/deactivated for 5-axis move."));
return;
}

if (currentSection.isOptimizedForMachine()) {
var x = xOutput.format(_x);
var y = yOutput.format(_y);
var z = zOutput.format(_z);
var a = aOutput.format(_a);
var b = bOutput.format(_b);
var c = cOutput.format(_c);
var f = getFeed(feed);
if (x || y || z || a || b || c) {
writeBlock(gMotionModal.format(1), x, y, z, a, b, c, f);
} else if (f) {
if (getNextRecord().isMotion()) { // try not to output feed without motion
forceFeed(); // force feed on next line
} else {
writeBlock(gMotionModal.format(1), f);
}
}
} else {
forceXYZ();
var x = xOutput.format(_x);
var y = yOutput.format(_y);
var z = zOutput.format(_z);
var i = ijkFormat.format(_a);
var j = ijkFormat.format(_b);
var k = ijkFormat.format(_c);
var f = getFeed(feed);
if (x || y || z || i || j || k) {
writeBlock(gMotionModal.format(1), x, y, z, "I" + i, "J" + j, "K" + k, f);
} else if (f) {
if (getNextRecord().isMotion()) { // try not to output feed without motion
forceFeed(); // force feed on next line
} else {
writeBlock(gMotionModal.format(1), f);
}
}
}
}

function onCircular(clockwise, cx, cy, cz, x, y, z, feed) {
if (pendingRadiusCompensation >= 0) {
error(localize("Radius compensation cannot be activated/deactivated for a circular move."));
return;
}

var start = getCurrentPosition();

if (isFullCircle()) {
if (properties.useRadius || isHelical()) { // radius mode does not support full arcs
linearize(tolerance);
return;
}
switch (getCircularPlane()) {
case PLANE_XY:
writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), getFeed(feed));
break;
case PLANE_ZX:
writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), getFeed(feed));
break;
case PLANE_YZ:
writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), getFeed(feed));
break;
default:
linearize(tolerance);
}
} else if (!properties.useRadius) {
switch (getCircularPlane()) {
case PLANE_XY:
writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), getFeed(feed));
break;
case PLANE_ZX:
writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), getFeed(feed));
break;
case PLANE_YZ:
writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), getFeed(feed));
break;
default:
if (properties.allow3DArcs) {
// make sure maximumCircularSweep is well below 360deg
// we could use G02.4 or G03.4 - direction is calculated
var ip = getPositionU(0.5);
writeBlock(gMotionModal.format(clockwise ? 2.4 : 3.4), xOutput.format(ip.x), yOutput.format(ip.y), zOutput.format(ip.z), getFeed(feed));
writeBlock(xOutput.format(x), yOutput.format(y), zOutput.format(z));
} else {
linearize(tolerance);
}
}
} else { // use radius mode
var r = getCircularRadius();
if (toDeg(getCircularSweep()) > (180 + 1e-9)) {
r = -r; // allow up to <360 deg arcs } switch (getCircularPlane()) { case PLANE_XY: writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), getFeed(feed)); break; case PLANE_ZX: writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), getFeed(feed)); break; case PLANE_YZ: writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), getFeed(feed)); break; default: if (properties.allow3DArcs) { // make sure maximumCircularSweep is well below 360deg // we could use G02.4 or G03.4 - direction is calculated var ip = getPositionU(0.5); writeBlock(gMotionModal.format(clockwise ? 2.4 : 3.4), xOutput.format(ip.x), yOutput.format(ip.y), zOutput.format(ip.z), getFeed(feed)); writeBlock(xOutput.format(x), yOutput.format(y), zOutput.format(z)); } else { linearize(tolerance); } } } } var currentCoolantMode = COOLANT_OFF; var coolantOff = undefined; function setCoolant(coolant) { var coolantCodes = getCoolantCodes(coolant); if (Array.isArray(coolantCodes)) { if (singleLineCoolant) { writeBlock(coolantCodes.join(getWordSeparator())); } else { for (var c in coolantCodes) { writeBlock(coolantCodes[c]); } } return undefined; } return coolantCodes; } function getCoolantCodes(coolant) { var multipleCoolantBlocks = new Array(); // create a formatted array to be passed into the outputted line if (!coolants) { error(localize("Coolants have not been defined.")); } if (isProbeOperation()) { // avoid coolant output for probing coolant = COOLANT_OFF; } if (coolant == currentCoolantMode) { return undefined; // coolant is already active } if ((coolant != COOLANT_OFF) && (currentCoolantMode != COOLANT_OFF) && (coolantOff != undefined)) { if (Array.isArray(coolantOff)) { for (var i in coolantOff) { multipleCoolantBlocks.push(mFormat.format(coolantOff[i])); } } else { multipleCoolantBlocks.push(mFormat.format(coolantOff)); } } var m; var coolantCodes = {}; for (var c in coolants) { // find required coolant codes into the coolants array if (coolants[c].id == coolant) { coolantCodes.on = coolants[c].on; if (coolants[c].off != undefined) { coolantCodes.off = coolants[c].off; break; } else { for (var i in coolants) { if (coolants[i].id == COOLANT_OFF) { coolantCodes.off = coolants[i].off; break; } } } } } if (coolant == COOLANT_OFF) { m = !coolantOff ? coolantCodes.off : coolantOff; // use the default coolant off command when an 'off' value is not specified } else { coolantOff = coolantCodes.off; m = coolantCodes.on; } if (!m) { onUnsupportedCoolant(coolant); m = 9; } else { if (Array.isArray(m)) { for (var i in m) { multipleCoolantBlocks.push(mFormat.format(m[i])); } } else { multipleCoolantBlocks.push(mFormat.format(m)); } currentCoolantMode = coolant; return multipleCoolantBlocks; // return the single formatted coolant value } return undefined; } var mapCommand = { COMMAND_STOP:0, COMMAND_OPTIONAL_STOP:1, COMMAND_END:2, COMMAND_SPINDLE_CLOCKWISE:3, COMMAND_SPINDLE_COUNTERCLOCKWISE:4, COMMAND_STOP_SPINDLE:5, COMMAND_ORIENTATE_SPINDLE:19 }; function onCommand(command) { switch (command) { case COMMAND_COOLANT_OFF: setCoolant(COOLANT_OFF); return; case COMMAND_COOLANT_ON: setCoolant(COOLANT_FLOOD); return; case COMMAND_STOP: writeBlock(mFormat.format(0)); forceSpindleSpeed = true; return; case COMMAND_START_SPINDLE: onCommand(tool.clockwise ? COMMAND_SPINDLE_CLOCKWISE : COMMAND_SPINDLE_COUNTERCLOCKWISE); return; case COMMAND_LOCK_MULTI_AXIS: return; case COMMAND_UNLOCK_MULTI_AXIS: return; case COMMAND_START_CHIP_TRANSPORT: return; case COMMAND_STOP_CHIP_TRANSPORT: return; case COMMAND_BREAK_CONTROL: return; case COMMAND_TOOL_MEASURE: return; } var stringId = getCommandStringId(command); var mcode = mapCommand[stringId]; if (mcode != undefined) { writeBlock(mFormat.format(mcode)); } else { onUnsupportedCommand(command); } } function onSectionEnd() { writeBlock(gPlaneModal.format(17)); if (!isLastSection() && (getNextSection().getTool().coolant != tool.coolant)) { setCoolant(COOLANT_OFF); } if (((getCurrentSectionId() + 1) >= getNumberOfSections()) ||
(tool.number != getNextSection().getTool().number)) {
onCommand(COMMAND_BREAK_CONTROL);
}

if (true) {
if (isRedirecting()) {
if (firstPattern) {
var finalPosition = getFramePosition(currentSection.getFinalPosition());
var abc;
if (currentSection.isMultiAxis() && machineConfiguration.isMultiAxisConfiguration()) {
abc = currentSection.getFinalToolAxisABC();
} else {
abc = currentWorkPlaneABC;
}
if (abc == undefined) {
abc = new Vector(0, 0, 0);
}
setAbsoluteMode(finalPosition, abc);
subprogramEnd();
}
}
}
forceAny();
}

/** Output block to do safe retract and/or move to home position. */
function writeRetract() {
// initialize routine
var _xyzMoved = new Array(false, false, false);
var _useG28 = properties.useG28; // can be either true or false

// check syntax of call
if (arguments.length == 0) {
error(localize("No axis specified for writeRetract()."));
return;
}
for (var i = 0; i < arguments.length; ++i) {
if ((arguments[i] < 0) || (arguments[i] > 2)) {
error(localize("Bad axis specified for writeRetract()."));
return;
}
if (_xyzMoved[arguments[i]]) {
error(localize("Cannot retract the same axis twice in one line"));
return;
}
_xyzMoved[arguments[i]] = true;
}

// special conditions

// define home positions
var _xHome;
var _yHome;
var _zHome;
if (_useG28) {
_xHome = 0;
_yHome = 0;
_zHome = 0;
} else {
_xHome = machineConfiguration.hasHomePositionX() ? machineConfiguration.getHomePositionX() : 0;
_yHome = machineConfiguration.hasHomePositionY() ? machineConfiguration.getHomePositionY() : 0;
_zHome = machineConfiguration.getRetractPlane();
}

// format home positions
var words = []; // store all retracted axes in an array
for (var i = 0; i < arguments.length; ++i) { // define the axes to move switch (arguments[i]) { case X: if (!machineConfiguration.hasHomePositionX()) { _useG28 = true; } words.push("X" + xyzFormat.format(_xHome)); break; case Y: if (!machineConfiguration.hasHomePositionY()) { _useG28 = true; } words.push("Y" + xyzFormat.format(_yHome)); break; case Z: words.push("Z" + xyzFormat.format(_zHome)); retracted = true; break; } } // output move to home if (words.length > 0) {
if (_useG28) {
gAbsIncModal.reset();
writeBlock(gFormat.format(28), gAbsIncModal.format(91), words);
writeBlock(gAbsIncModal.format(90));
} else {
gMotionModal.reset();
writeBlock(gAbsIncModal.format(90), gFormat.format(53), gMotionModal.format(0), words);
}

// force any axes that move to home on next block
if (_xyzMoved[0]) {
xOutput.reset();
}
if (_xyzMoved[1]) {
yOutput.reset();
}
if (_xyzMoved[2]) {
zOutput.reset();
}
}
}

function onClose() {
writeln("");
optionalSection = false;

onCommand(COMMAND_COOLANT_OFF);

if (properties.washDown) {
writeln("M131"); //disable wall washdown coolant EER 1-27-20
}

writeRetract(Z); // retract

disableLengthCompensation(true);
setSmoothing(false);
zOutput.reset();

setWorkPlane(new Vector(0, 0, 0)); // reset working plane

if (properties.useG54x4) {
writeBlock(gFormat.format(54.4), "P0");
}

writeRetract(X, Y); // return to home

onImpliedCommand(COMMAND_END);
onImpliedCommand(COMMAND_STOP_SPINDLE);
writeBlock(mFormat.format(30)); // stop program, spindle stop, coolant off
if (subprograms.length > 0) {
writeln("");
write(subprograms);
}
writeln("%");
}

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